Technical
Roller Selection Guides
Pick the base polymer by whichever requirement matters most on the job — strength, ageing, chemical resistance, or cost.
Polymer Selector
Pick what matters most for your roller, then what matters next. We'll show which base polymers suit that combination, best first.
Pick two different requirements to see a recommendation.
- Best choice Natural rubber (NR)
- Second choice Polychloroprene (Neoprene) (CR)
- Third choice Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Best choice Nitrile (NBR)
- Second choice Polychloroprene (Neoprene) (CR)
- Third choice Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Best choice Styrene butadiene rubber (SBR), Natural rubber (NR)
- Second choice Nitrile / PVC blend (NBR/PVC), Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Best choice Natural rubber (NR)
- Second choice Styrene butadiene rubber (SBR)
- Third choice Polychloroprene (Neoprene) (CR)
- Best choice Ethylene propylene diene rubber (EPDM)
- Second choice Chlorosulfonated polyethylene (Hypalon) (CSM)
- Third choice Butyl (IIR)
- Best choice Polyisoprene (IR)
- Second choice Natural rubber (NR), Polybutadiene (BR)
- Third choice Polychloroprene (Neoprene) (CR)
- Best choice Ethylene propylene diene rubber (EPDM)
- Second choice Polychloroprene (Neoprene) (CR), Butyl (IIR)
- Third choice Chlorosulfonated polyethylene (Hypalon) (CSM)
- Best choice Natural rubber (NR), Styrene butadiene rubber (SBR)
- Second choice Ethylene propylene diene rubber (EPDM), Butyl (IIR)
- Third choice Polybutadiene (BR)
Pick two different requirements to see a recommendation.
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Nitrile (NBR), Polysulfide (Thiokol) (T), Polyacrylate (ACM)
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Natural rubber (NR)
- Third choice Polychloroprene (Neoprene) (CR)
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Natural rubber (NR)
- Third choice Styrene butadiene rubber (SBR), Polychloroprene (Neoprene) (CR), Butyl (IIR)
- Best choice Ethylene propylene diene rubber (EPDM)
- Second choice Chlorosulfonated polyethylene (Hypalon) (CSM), Butyl (IIR)
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Natural rubber (NR), Polyisoprene (IR)
- Third choice Polychloroprene (Neoprene) (CR)
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Polychloroprene (Neoprene) (CR)
- Third choice Ethylene propylene diene rubber (EPDM), Butyl (IIR)
- Best choice Nitrile (NBR)
- Second choice Polychloroprene (Neoprene) (CR)
- Third choice Polysulfide (Thiokol) (T)
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Nitrile (NBR)
- Third choice Polychloroprene (Neoprene) (CR)
Pick two different requirements to see a recommendation.
- Best choice Nitrile (NBR), Nitrile / PVC blend (NBR/PVC), Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Polychloroprene (Neoprene) (CR), Polyacrylate (ACM)
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Nitrile (NBR), Polyacrylate (ACM)
- Third choice Chlorosulfonated polyethylene (Hypalon) (CSM), Polychloroprene (Neoprene) (CR)
- Best choice Chlorosulfonated polyethylene (Hypalon) (CSM), Polyacrylate (ACM)
- Second choice Nitrile (NBR), Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Polychloroprene (Neoprene) (CR)
- Third choice Nitrile (NBR), Polyacrylate (ACM)
- Best choice Silicone (SI), Polysulfide (Thiokol) (T), Polyacrylate (ACM)
- Second choice Polychloroprene (Neoprene) (CR), Chlorosulfonated polyethylene (Hypalon) (CSM)
- Best choice Styrene butadiene rubber (SBR), Polyisoprene (IR)
- Second choice Ethylene propylene diene rubber (EPDM)
- Third choice Natural rubber (NR), Polybutadiene (BR)
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Natural rubber (NR), Styrene butadiene rubber (SBR)
- Third choice Polychloroprene (Neoprene) (CR)
- Best choice Nitrile (NBR), Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Polychloroprene (Neoprene) (CR), Polyacrylate (ACM)
Pick two different requirements to see a recommendation.
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU), Natural rubber (NR), Styrene butadiene rubber (SBR)
- Second choice Polychloroprene (Neoprene) (CR), Nitrile / PVC blend (NBR/PVC)
- Best choice Ethylene propylene diene rubber (EPDM), Silicone (SI), Polychloroprene (Neoprene) (CR)
- Second choice Chlorosulfonated polyethylene (Hypalon) (CSM), Polyacrylate (ACM), Butyl (IIR)
- Best choice Natural rubber (NR), Polybutadiene (BR), Polychloroprene (Neoprene) (CR)
- Second choice Millable urethane – polyester (AU), Millable urethane – polyether (EU), Polyisoprene (IR)
- Best choice Polychloroprene (Neoprene) (CR), Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Ethylene propylene diene rubber (EPDM), Chlorosulfonated polyethylene (Hypalon) (CSM), Butyl (IIR), Polyacrylate (ACM)
- Best choice Styrene butadiene rubber (SBR), Natural rubber (NR)
- Second choice Ethylene propylene diene rubber (EPDM)
- Third choice Polyisoprene (IR)
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Natural rubber (NR)
- Third choice Polychloroprene (Neoprene) (CR)
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Nitrile (NBR), Polyacrylate (ACM)
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Styrene butadiene rubber (SBR), Natural rubber (NR), Nitrile / PVC blend (NBR/PVC)
Pick two different requirements to see a recommendation.
- Best choice Chlorosulfonated polyethylene (Hypalon) (CSM), Ethylene propylene diene rubber (EPDM)
- Second choice Polyacrylate (ACM), Butyl (IIR)
- Best choice Natural rubber (NR), Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Polychloroprene (Neoprene) (CR)
- Third choice Polyisoprene (IR), Polybutadiene (BR)
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Polychloroprene (Neoprene) (CR), Chlorosulfonated polyethylene (Hypalon) (CSM), Butyl (IIR)
- Best choice Ethylene propylene diene rubber (EPDM)
- Second choice Styrene butadiene rubber (SBR), Polyisoprene (IR)
- Third choice Natural rubber (NR), Polybutadiene (BR)
- Best choice Ethylene propylene diene rubber (EPDM)
- Second choice Natural rubber (NR)
- Third choice Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Best choice Nitrile (NBR), Silicone (SI), Polysulfide (Thiokol) (T)
- Second choice Polyacrylate (ACM)
- Best choice Natural rubber (NR), Styrene butadiene rubber (SBR), Polychloroprene (Neoprene) (CR), Nitrile (NBR), Polyisoprene (IR), Polybutadiene (BR)
- Second choice Butyl (IIR)
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU), Natural rubber (NR), Styrene butadiene rubber (SBR), Butyl (IIR)
Pick two different requirements to see a recommendation.
- Best choice Natural rubber (NR), Polychloroprene (Neoprene) (CR), Millable urethane – polyester (AU), Millable urethane – polyether (EU), Polyisoprene (IR), Polybutadiene (BR)
- Best choice Ethylene propylene diene rubber (EPDM), Chlorosulfonated polyethylene (Hypalon) (CSM), Silicone (SI), Polyacrylate (ACM), Butyl (IIR)
- Best choice Natural rubber (NR), Styrene butadiene rubber (SBR), Polybutadiene (BR)
- Second choice Polyisoprene (IR)
- Third choice Ethylene propylene diene rubber (EPDM)
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Natural rubber (NR)
- Third choice Polychloroprene (Neoprene) (CR)
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Nitrile (NBR), Polysulfide (Thiokol) (T), Polyacrylate (ACM)
- Best choice Natural rubber (NR), Polyisoprene (IR), Polybutadiene (BR)
- Second choice Polychloroprene (Neoprene) (CR), Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU), Natural rubber (NR)
- Second choice Polychloroprene (Neoprene) (CR)
- Best choice Ethylene propylene diene rubber (EPDM), Chlorosulfonated polyethylene (Hypalon) (CSM), Silicone (SI), Polyacrylate (ACM), Butyl (IIR)
Pick two different requirements to see a recommendation.
- Best choice Polychloroprene (Neoprene) (CR), Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Chlorosulfonated polyethylene (Hypalon) (CSM), Silicone (SI), Polysulfide (Thiokol) (T), Polyacrylate (ACM), Butyl (IIR)
- Best choice Ethylene propylene diene rubber (EPDM)
- Second choice Styrene butadiene rubber (SBR), Polyisoprene (IR)
- Third choice Natural rubber (NR), Polybutadiene (BR)
- Best choice Polychloroprene (Neoprene) (CR)
- Second choice Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Third choice Natural rubber (NR)
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU), Polysulfide (Thiokol) (T), Polyacrylate (ACM)
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU), Polychloroprene (Neoprene) (CR), Nitrile / PVC blend (NBR/PVC)
- Second choice Natural rubber (NR), Nitrile (NBR), Styrene butadiene rubber (SBR)
- Best choice Millable urethane – polyester (AU), Millable urethane – polyether (EU), Polychloroprene (Neoprene) (CR), Butyl (IIR)
- Second choice Natural rubber (NR), Styrene butadiene rubber (SBR)
- Best choice Ethylene propylene diene rubber (EPDM), Chlorosulfonated polyethylene (Hypalon) (CSM), Polyacrylate (ACM), Butyl (IIR)
- Best choice Polychloroprene (Neoprene) (CR), Millable urethane – polyester (AU), Millable urethane – polyether (EU)
- Second choice Natural rubber (NR), Polyisoprene (IR), Polybutadiene (BR)
- Third choice Ethylene propylene diene rubber (EPDM)
Pick two different requirements to see a recommendation.
By Physical Properties
| Physical Properties | ||||||
|---|---|---|---|---|---|---|
| Polymer Type + Code | Hardness Range (Shore A) | Low Service Temp (°F) | High Service Temp (°F) | Abrasion | Strength | Resilience (Rebound) |
| Natural Rubber NR | 20 to 100 A | -75 | +200 to +250 | E | G to E | E |
| Polyisoprene IR | 30 to 100 A | -60 | +180 | E | G to E | E |
| Styrene Butadiene Rubber SBR | 30 to 100 A | -75 | +250 | E | F to E | P to E |
| Polybutadiene Rubber BR | 45 to 95 A | -150 | +200 | E | G to E | F to E |
| Ethylene Propylene Rubber EPDM | 20 to 100 A | -75 | +350 | G to E | G to E | F to VG |
| Butyl IIR | 30 to 100 A | -75 | +300 | F to G | G | P to F |
| Butadiene Acrylonitrile (Nitrile) NBR | 20 to 100 A | -40 to -70 | +250 to +300 | G to E | G to E | G |
| Polychloroprene (Neoprene) CR | 20 to 100 A | -80 | +275 | VG to E | G to E | VG |
| Chlorosulfonated Polyethylene (Hypalon®) CSM | 30 to 100 A | -65 | +275 to +300 | VG to E | F to G | F to G |
| Polyurethane AU, EU | 30 to 100 A | -65 | +250 | E to O | E | P to VG |
| Epichlorhydrin CO, ECO | 20 to 100 A | -15 to -80 | +225 to +325 | F to G | F to E | G to VG |
| Carboxylated Nitrile XNBR | 20 to 100 A | -40 | +250 to +300 | VG to E | G to E | G |
| Hydrogenated Nitrile HNBR | 55 to 100 A | -40 | +350 | E to O | F to G | G |
| Silicone SI | 30 to 100 A | -175 | +600 | P to G | P to G | G to E |
| Polysulfide (Thiokol) T | 20 to 100 A | -50 to -75 | +250 | P to F | P to F | P to F |
| Fluoroelastomers (Viton®) FMK | 50 to 95 A | -20 to -70 | +550 to +650 | G | P to E | G |
| Polyacrylate ACM | 40 to 90 A | -40 | +400 | P to F | P to G | F to G |
| Nitrile / PVC blend NBR/PVC | 20 to 100 A | -30 | +250 | VG to E | G to E | P to G |
All properties listed above for a particular polymer may not be available in a single compound.
Hypalon® and Viton® are the registered trademarks of DuPont Dow Elastomers.
By Aged Properties
| Aged Properties | |||||
|---|---|---|---|---|---|
| Polymer Type + Code | Compression Set | Flex Cracking | Sunlight (UV) | Ozone | Heat |
| Natural Rubber NR | E | E | P | P | F to G |
| Polyisoprene IR | E | E | P | P | F to G |
| Styrene Butadiene Rubber SBR | G to E | G | P | P | G |
| Polybutadiene Rubber BR | G | F to E | P | P | F to G |
| Ethylene Propylene Rubber EPDM | P to G | G to VG | O | G to E | G to O |
| Butyl IIR | P to G | G to E | E | E | G to E |
| Butadiene Acrylonitrile (Nitrile) NBR | G to E | G | P | P to F | G |
| Polychloroprene (Neoprene) CR | P to G | G to VG | G to VG | VG to E | G to E |
| Chlorosulfonated Polyethylene (Hypalon®) CSM | P to F | F to VG | E to O | E to O | G to E |
| Polyurethane AU, EU | P to G | G to E | VG to E | E | G |
| Epichlorhydrin CO, ECO | G to E | VG | G | G to E | F to G |
| Carboxylated Nitrile XNBR | G to E | G | P | P to F | G |
| Hydrogenated Nitrile HNBR | G to E | G | G to VG | G to E | E |
| Silicone SI | G to E | F to G | E | E to O | E to O |
| Polysulfide (Thiokol) T | P to F | P to G | G | G to E | F to G |
| Fluoroelastomers (Viton®) FMK | G to E | G | G to O | O | O |
| Polyacrylate ACM | P to F | F to G | G to E | G to E | E |
| Nitrile / PVC blend NBR / PVC | F to G | G | G to E | G to E | F to G |
Hypalon® and Viton® are the registered trademarks of DuPont Dow Elastomers.
By Solvent Resistance
| Resistance to Solvents | |||||
|---|---|---|---|---|---|
| Polymer Type + Code | Oil & Grease | Aliphatic | Aromatic | Oxygenated | Halogenated |
| Natural Rubber NR | P | P | P | F to G | P |
| Polyisoprene IR | P | P | P | G | P |
| Styrene Butadiene Rubber SBR | P | P | P | P to G | P |
| Polybutadiene Rubber BR | P | P | P | G | P |
| Ethylene Propylene Rubber EPDM | P | P | P | G to E | P |
| Butyl IIR | P | P | P | P to E | P |
| Butadiene Acrylonitrile (Nitrile) NBR | E | G to E | F to G | P | P to F |
| Polychloroprene (Neoprene) CR | G | P to G | P to F | P to F | P |
| Chlorosulfonated Polyethylene (Hypalon®) CSM | G to E | F to G | F | P | P |
| Polyurethane AU, EU | G to E | G to E | P to F | P | F to G |
| Epichlorhydrin CO, ECO | E | G to E | G to E | F | E |
| Carboxylated Nitrile XNBR | E | G to E | F to G | P | P to F |
| Hydrogenated Nitrile HNBR | E | G to E | P to F | P | P to F |
| Silicone SI | P | P to F | P | P | P |
| Polysulfide (Thiokol) T | G to E | E | G | G | F |
| Fluoroelastomers (Viton®) FMK | E | E | G to E | P | VG |
| Polyacrylate ACM | E | E | P to G | P | P to G |
| Nitrile / PVC blend NBR / PVC | E | E | F to G | P | P to F |
Example Fluids
- Aliphatic hydrocarbons
- kerosene, gasoline, naphtha, hexane, mineral spirits, printing inks, lubricants, and greases
- Aromatic hydrocarbons
- toluene, xylene
- Halogenated
- methylene chloride, per/trichlorethylene
- Oxygenated
- ketones, MEK, MIBK, acetone
Hypalon® and Viton® are the registered trademarks of DuPont Dow Elastomers.
By Aqueous Resistance
| Resistance to Aqueous Fluids | ||||||
|---|---|---|---|---|---|---|
| Polymer Type + Code | Water | Acid | Bases / Alkalis | Alcohol | Esters | Glycols |
| Natural Rubber NR | E | F to G | G | G to E | P to G | VG |
| Polyisoprene IR | E | F to G | F to G | G to E | P to G | VG |
| Styrene Butadiene Rubber SBR | G to E | F to G | F to G | G to E | P to G | VG |
| Polybutadiene Rubber BR | E | F to G | F to G | F to G | P to F | VG |
| Ethylene Propylene Rubber EPDM | E | E | E | G to E | F to E | VG to E |
| Butyl IIR | G to E | G | G to E | VG | P to G | VG to E |
| Butadiene Acrylonitrile (Nitrile) NBR | G to E | F to G | P to G | F to VG | P to F | VG to E |
| Polychloroprene (Neoprene) CR | F to G | G to E | P to G | G to E | P to G | VG to E |
| Chlorosulfonated Polyethylene (Hypalon®) CSM | G | G to E | G to E | E | F to G | VG |
| Polyurethane AU, EU | AU=P, EU=G | P to F | P | G | P to F | P to F |
| Epichlorhydrin CO, ECO | G | P to F | F | G | P to F | G to VG |
| Carboxylated Nitrile XNBR | G to E | F to G | G | G to E | P | VG |
| Hydrogenated Nitrile HNBR | E | G to E | G to E | E | P to F | VG |
| Silicone SI | E | F to G | F to E | G | G | VG |
| Polysulfide (Thiokol) T | G | P to G | P to G | G to VG | G | VG |
| Fluoroelastomers (Viton®) FMK | E | G to E | P to G | G | P to F | VG to E |
| Polyacrylate ACM | P to F | P to F | F | P to G | P to F | P |
| Nitrile / PVC NBR/PVC | G to E | G | G | E | P to F | G |
Example Fluids
- Acids
- acetic, boric, hydrochloric, nitric, phosphoric
- Bases
- alkalis, caustics, calcium hydroxide, sodium hydroxide, lye
- Alcohols
- ethyl, isopropyl, methyl
- Esters
- ethyl acetate, cellosolve, dioctylphthalate, tricresyl phosphate
- Glycols
- diethylene glycol, polyethylene glycol, glycerine
Hypalon® and Viton® are the registered trademarks of DuPont Dow Elastomers.
By Relative Cost
| Relative Cost † | ||
|---|---|---|
| Polymer Type + Code | Relative Cost | Usage (Rank) |
| Natural Rubber NR | 1.0 (Par) | 4 |
| Polyisoprene IR | 2.4 | -- |
| Styrene Butadiene Rubber SBR | 1.3 | 5 |
| Polybutadiene Rubber BR | 1.8 | -- |
| Ethylene Propylene Rubber EPDM | 3.2 | 2 |
| Butyl IIR | 2.7 | -- |
| Butadiene Acrylonitrile (Nitrile) NBR | 2.5 | 1 (*all types) |
| Polychloroprene (Neoprene) CR | 4.1 | 3 |
| Chlorosulfonated Polyethylene (Hypalon®) CSM | 4.4 | 6 |
| Polyurethane AU, EU | 10.9 | 7 |
| Epichlorhydrin CO, ECO | 6.8 | 10 |
| Carboxylated Nitrile XNBR | 3.9 | * |
| Hydrogenated Nitrile HNBR | 20.0 | * |
| Silicone SI | 8.5 | 9 |
| Polysulfide (Thiokol) T | 12.0 | -- |
| Fluoroelastomers (Viton®) FMK | 44.0 | 8 |
| Polyacrylate ACM | 7.2 | -- |
| Nitrile / PVC blend NBR / PVC | 2.8 | * |
† Based on raw polymer costs taken from Rubber World, February 2001 raw material list prices.
Hypalon® and Viton® are the registered trademarks of DuPont Dow Elastomers.
Downloads
- Polymer Selection Matrix (PDF) Prioritized, multiple-requirement matrix — the printable original.
- Material Selection Guide for Rubber Rollers (PDF) Full selection guide, 152 KB.
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